Friday, October 30, 2020

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frontpage “Oak Frame & Panel Doors with SW Style Flare” Anasazi pyramid cut with a dado blade.

At the end of the summer I got a call from a customer who wanted to put new Southwestern style doors on her solid oak kitchen cabinets. I took on the project and built 17 doors and 8 drawer to put a face lift on the original cabinets of her beautiful adobe home.

I picked out some nice pieces of 4/4 white oak and after I squared up the boards with the jointer and planner, I ripped all the rails and stiles to proper width at the table saw. Then I set up my miter guage on the table saw and cut all the rails and stiles to the proper length making sure to always keep the pieces to each door organized. There were several duplicate sizes, so I made piles labeling each with blue tap. Then I just cranked them out.

Read more: 31 Oct 2015 Southwest Cabinet Doors

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frontpage “Frog Shop Make-Over” Heat & Insulation.

I haven't included a shop make-over update for quite some time. It's primarily because I've been building a lot of projects, and I haven't had time to do much in the way of upgrades. However, I did accomplish a couple little things for the winter. First about three months ago, I added an IR heater. I had to have a circuit run just for the heater because it pulls a lot of electricity, but it's nice to have it on a switch so I don't have to plug it in separately every time I need to use it. I was pretty excited about it when I first put it in. It hadn't gotten too cold outside yet. It worked great taking the morning chill off, but now it's not quite as effective. The twenty degree mornings are a little too much for it. I probably need at least one more for it to be really effective in my two-car-garage shop. It did help out InsulatedDoorthough when my son and I put one inch thick foam insulation on the garage doors. It is not the prettiest feature in the shop, but it helps immensely. I haven't officially measured the temperature inside, but I can feel the difference inside the garage and outside.

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frontpage “Be Careful” There are too many projects to be built to be limited by even a small injury.

It is so easy to lose focus and come close to an accident. I have read so many wood magazines and looked at so many woodworking blogs, I sometimes get sick of seeing all the stuff about safety. I've been around long enough to know how dangerous woodworking is so why do I have to read a safety article in nearly every edition of every magazine I read. You may be thinking the same thing as you read this. The reason is as obvious as all the safety tips we read over and over – no matter how many times you read about it and no matter how hard you try to follow every single safety rule, we all get a little distracted once in a while. Often there are several things on your mental list to do, and it is easy to lose focus even for a second. Also we live in a society where if you can't multi-task, you are not efficient.

Read more: 27 Dec 2013 BE CAREFUL!

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frontpage “Wood Movement” A problem that can't be denied—wood moves!

No matter what you do, the wood in your projects is going to move as the seasons change. I learned the hard way like most woodworkers when I watched one of my beautifully constructed pieces of furniture split. The joint was almost seamless right up until the humidity changed, and it split right down the middle. I knew about wood movement. I had read about it in nearly every article or project plan I had ever looked at. I just thought they were making a bigger deal out of this little wood movement issue. Over the past five years of building projects I've begun to understand just how big of an issue it is. You MUST account for wood movement regardless of the size of the project. As humidity changes the cells in the wood swell or shrink. The worst part--it does it randomly depending on the wood, the amount of humidity and probably a million other factors beyond the scope of this blog. The one thing you can count on is that generally the movement occurs across the grain. Also plywood is pretty stable because of the way it is put together with alternating grains with each ply so there is a less of a concern about wood movement.

Read more: 20 Dec 2013 Wood Movement

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